Talking Materials with a Coil Cord Manufacturer

coil cord design

The right materials can make or break the function of a custom coil cord. A coil cord manufacturer does more to create a custom coil cord than just curl a straight cord into a spiral. Because they are meant to extend and retract, materials must be somewhat flexible in addition to the technical requirements dictated…

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Discussing Filler Materials with Your Cable Assembly Manufacturer

filler materials used by cable assemlby manufacturers

Your choice of filler materials can affect the sequence of components, the strength, and even the appearance of your custom cable. When meeting with a cable assembly manufacturer, filler materials might not be at the top of your list of subject to discuss. However, filler material is an important component of your finished custom cable…

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Determining Custom Coil Cord Quality

black custom coil cord

There are a few things you can ask about to ensure your custom coil cord has the quality you require. Many manufacturers are able to produce a custom coil cord to a wide variety of specifications. However, it can be difficult to tell you have a quality product with a quick visual inspection. Each element,…

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Wire and Cable Manufacturers: The Design & Manufacturing Process

wire-and-cable-manufacturer

Most people don’t spend a lot of time thinking about the wire harnesses that are literally all around them. In many cases, these wire harnesses are powering or carrying information to equipment we use every day at home or at our jobs. Since they tend to be hidden away, we often don’t realize how important…

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Ask a Cable Assemblies Manufacturer: Prototyping 101

three cables

There are many reasons to create a prototype for your custom cable assembly, but one of most compelling is that it helps you ensure your finished assembly will function as expected. Prototyping makes it possible to extrude a cable with the appropriate voltage, required wire gauge, and optimal heat rating without any guesswork. Even further,…

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Talking Jacketing Material with Your Cable Assembly Manufacturer

cable assembly manufacturer jacketing

Choosing the right jacketing material is key to creating a tougher custom cable assembly. Jacketing material is one of the many features of a custom cable that you should talk about with your cable assembly manufacturer. As the first line of defense against a variety of conditions — including heat, moisture, and chemicals — your…

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3 Key Custom Coil Cord Features

black coil cord

Designing a custom coil cord is a breeze when you, and your wire and cable manufacturer are speaking the same language. When designing a custom coil cord, you have the opportunity to create a finished product that is perfectly matched to the needs of your equipment. But how do you know what information your wire…

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5 Points to Discuss with a Custom Cable Manufacturer

custom cables

Being clear about what you need at the start of your project is key to a successful relationship with your custom cable manufacturer. Regular readers know we stress good communication with your custom cable manufacturer throughout the design and manufacturing process. More information, especially during the design phase, can help the team address potential issues…

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Cost Effective Custom Design Cables

custom design cables

Generally speaking most people don’t associate custom with cost effective, but they don’t have to be mutually exclusive. Most of the time, if anything is custom it costs more than a standard counterpart. However, in many cases, knowing what to ask your cable manufacturer will help you keep costs in line. It’s no different with…

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5 Facts about Custom Cable Assemblies & Wire Harnesses

wire harness

Do you know the difference between custom cable assemblies and wire harnesses? Unless you are an electrician or electrical engineer, you probably haven’t thought much about the differences and similarities between custom cable assemblies and wire harnesses. It’s not a subject that tends to come up in everyday conversation. Unless, that is, you need to…

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