Custom Cable Assemblies
The Automation of Complex Wire Harness Designs
Automation now accounts for vast amounts of modern manufacturing. Many if not most of the products we purchase have been assembled with the help of an automated process. But, are there certain functions and designs for which human experience and expertise are still required? Of course. Doctors still care for patients, though aided by computers.…
Read MoreThe Cable Engineer’s Ultimate Heat Shrinking Tubing and Sleeves Guide
Heat shrinking tubing, aka heat shrink sleeves, are a simple, yet effective, means for providing a range of benefits that increase the useful lifespan of a given cable assembly. Made with various materials to fit the environment, heat shrinking tubing is a fantastic way to “beef up” assemblies. In today’s LiveWire spotlight, we’re highlighting what…
Read MoreCustom Cable Manufacturers: Creating Endless Possibilities With Your Custom Cable Design
Based on the combinations of each level of design of a custom cable assembly, there seems to be an endless number of possibilities for creating a unique, never-seen-before amalgamation of cables, wires, and support materials. These innocuous materials come together by fanatical design to pull-off some of the most demanding jobs on the planet. From…
Read MoreTop 10 Benefits to Creating a Custom Cable Assembly
Standard cable out of the box is usually mass-produced for a very simple purpose. When the application varies in even the minutest details, these standard cables will often fall short. Even for a simple application like hooking up a home theater system, the different connections from speaker, to power source, to audio source can vary…
Read MoreTalking Jacketing Material with Your Cable Assembly Manufacturer
Choosing the right jacketing material is key to creating a tougher custom cable assembly. Jacketing material is one of the many features of a custom cable that you should talk about with your cable assembly manufacturer. As the first line of defense against a variety of conditions — including heat, moisture, and chemicals — your…
Read MoreCost Effective Custom Design Cables
Generally speaking most people don’t associate custom with cost effective, but they don’t have to be mutually exclusive. Most of the time, if anything is custom it costs more than a standard counterpart. However, in many cases, knowing what to ask your cable manufacturer will help you keep costs in line. It’s no different with…
Read MoreBenefits to Working with a Cable Assembly Manufacturer on Prototypes
Creating a prototype is often the key to creating a successful custom cable solution. You probably already know that creating a custom cable with a reputable cable assembly manufacturer is a great way to make sure the finished cable is tailored to the needs of your equipment or product. If you were using an off-the-shelf cable,…
Read MoreCoil Cord Design: What Questions to Expect
Thinking through what you need before the coil cord design process starts can help you get the ideal cable for your equipment. Custom coil cord design services allow you to get a final product that is a better match for your needs than an off-the shelf wire. But if you haven’t done some serious thinking…
Read MoreSafety Considerations for Custom Cable Assemblies
Safety should always be the top priority when creating custom cable assemblies. Sourcing custom cable assemblies from a reputable manufacturer is the best way to ensure your equipment or product is free of safety issues. While there are situations when an off-the-shelf cable assembly makes sense for your budget and the cable’s application, it is…
Read MoreAssembled vs. Molded Cable Assembly: What You Need to Know
There are two main options when it comes to shells for terminal connectors on your custom cable: assembled and molded. Choosing between a molded cable assembly and one that must be assembled in the field requires careful consideration to ensure you are making the right decision for your application. When designing a custom cable assembly,…
Read More