Ask a Cable Assemblies Manufacturer: Prototyping 101
There are many reasons to create a prototype for your custom cable assembly, but one of most compelling is that it helps you ensure your finished assembly will function as expected. Prototyping makes it possible to extrude a cable with the appropriate voltage, required wire gauge, and optimal heat rating without any guesswork. Even further,…
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Talking Jacketing Material with Your Cable Assembly Manufacturer
Choosing the right jacketing material is key to creating a tougher custom cable assembly. Jacketing material is one of the many features of a custom cable that you should talk about with your cable assembly manufacturer. As the first line of defense against a variety of conditions — including heat, moisture, and chemicals — your…
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3 Key Custom Coil Cord Features
Designing a custom coil cord is a breeze when you, and your wire and cable manufacturer are speaking the same language. When designing a custom coil cord, you have the opportunity to create a finished product that is perfectly matched to the needs of your equipment. But how do you know what information your wire…
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5 Points to Discuss with a Custom Cable Manufacturer
Being clear about what you need at the start of your project is key to a successful relationship with your custom cable manufacturer. Regular readers know we stress good communication with your custom cable manufacturer throughout the design and manufacturing process. More information, especially during the design phase, can help the team address potential issues…
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Cost Effective Custom Design Cables
Generally speaking most people don’t associate custom with cost effective, but they don’t have to be mutually exclusive. Most of the time, if anything is custom it costs more than a standard counterpart. However, in many cases, knowing what to ask your cable manufacturer will help you keep costs in line. It’s no different with…
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5 Facts about Custom Cable Assemblies & Wire Harnesses
Do you know the difference between custom cable assemblies and wire harnesses? Unless you are an electrician or electrical engineer, you probably haven’t thought much about the differences and similarities between custom cable assemblies and wire harnesses. It’s not a subject that tends to come up in everyday conversation. Unless, that is, you need to…
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Custom Coil Cord Longevity
How many cycles can a custom coil cord handle? How long will it last? When designing a custom coil cord, we get asked questions like this all the time. Of course it depends on the coil cord and the operating environment, but we can assure you the answer is between one and a few million.…
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Testing in the Coil Cord Design Process
The coil cord design process is not complete until proper testing has been performed. The purpose of designing a coil cord instead of using a non-coiled cord is the added flexibility and durability it offers. In many cases, these types of cords are used in harsh environments with the expectation that they can be stretched…
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How to Work with a Cable Assembly Manufacturer When You Have a Tight Budget
A cable assembly manufacturer has many options available that can help you stay in budget and get a custom cable that is right for your situation. Having an unlimited budget to work with when designing a custom cord might seem like the best way to get the perfect end product, but that type of situation…
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Benefits to Working with a Cable Assembly Manufacturer on Prototypes
Creating a prototype is often the key to creating a successful custom cable solution. You probably already know that creating a custom cable with a reputable cable assembly manufacturer is a great way to make sure the finished cable is tailored to the needs of your equipment or product. If you were using an off-the-shelf cable,…
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